Ford Expands Super Duty Production to Canada with $3 Billion Investment

Ford Motor Company is taking significant steps to meet the rising demand for its F-Series Super Duty pickups by expanding production to its Oakville Assembly Complex in Ontario, Canada. This move, set to commence in 2026, involves a substantial $3 billion investment, including $2.3 billion for new assembly and stamping operations at Oakville. This expansion not only secures approximately 1,800 jobs in Canada but also adds 150 jobs at the Windsor Engine Complex. The initiative aims to produce up to 100,000 Super Duty units annually, easing the load on Ford’s already at-capacity Kentucky Truck Plant and Ohio Assembly Plant.

Addressing Rising Demand

The decision to boost Super Duty production across three plants—Oakville, Kentucky, and Ohio—reflects Ford’s strategic response to the vehicle’s overwhelming popularity. Despite operating at full capacity, the Kentucky and Ohio plants alone cannot meet the growing market demand. By adding production capabilities in Canada, Ford is not only increasing output but also preparing to introduce multi-energy technology to the next generation of Super Duty trucks. This aligns with Ford’s broader electrification plans, providing customers with more options and supporting the company’s commitment to sustainable automotive solutions.

Economic Impact and Job Creation

Ford’s investment will initially secure around 1,800 jobs at Oakville Assembly Complex, 400 more than would have been needed for the planned three-row electric vehicle production. Unifor-represented employees at Oakville are set to return to work a year earlier than previously scheduled, in 2026. This move demonstrates Ford’s dedication to maximizing its global manufacturing footprint while ensuring a fast return on investment.

Additionally, the expansion will generate approximately 150 new jobs at the Windsor Engine Complex, which will produce more V8 engines for the Super Duty. This growth underscores Ford’s role in supporting local economies and creating job opportunities across North America.

Supporting U.S. Manufacturing

Ford’s expansion isn’t limited to Canada. The company plans to hire new employees and add overtime at U.S. component plants that support Super Duty production. This includes a $24 million investment at the Sharonville Transmission Plant in Ohio, resulting in additional overtime work, and a $1 million investment at the Rawsonville Components Plant in Michigan, creating roughly 20 new jobs. The Sterling Axle Plant in Michigan will also see the addition of approximately 50 new jobs.

Overall, 10 U.S. plants in five states support Super Duty production, directly employing about 20,000 American workers. This extensive network underscores Ford’s leadership in truck manufacturing and its significant contribution to the U.S. economy.

Future-Proofing with Electrification

Ford’s strategic expansion is part of the company’s Ford+ plan for profitable growth, which emphasizes flexibility, sustainability, and innovation. By incorporating multi-energy technology into its Super Duty lineup, Ford is positioning itself to meet future market demands and regulatory requirements. This approach not only benefits customers but also aligns with Ford’s vision of a sustainable automotive future.

Jim Farley, Ford President and CEO, emphasized the importance of the Super Duty line, stating, “Super Duty is a vital tool for businesses and people around the world and, even with our Kentucky Truck Plant and Ohio Assembly Plant running flat out, we can’t meet the demand. This move benefits our customers and supercharges our Ford Pro commercial business. At the same time, we look forward to introducing three-row electric utility vehicles, leveraging our experience in three-row utility vehicles and our learnings as America’s No. 2 electric vehicle brand to deliver fantastic, profitable vehicles.”

Ford’s $3 billion investment in expanding Super Duty production to Canada marks a pivotal step in meeting market demand and supporting economic growth across North America. With plans to integrate multi-energy technology into its vehicles, Ford is not only addressing current needs but also paving the way for a sustainable future in the automotive industry.